welding procedure
14 November 2023


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Welding Procedure Qualification – WPS/PQR Plan

Scope of Work: Welding test coupons and qualification of Welding Procedure in reference with International standard ASME BPVC Section IX , revision 2021. Procedure for WPS/PQR: 1) Preparation of test coupon ofdimension:150x350mm Plate 10mm thick as shown in figure1 (qualification range 1.5mm to 20mm- full penetration, Fillet- all…
mechanical testing
3 December 2021


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Mechanical Properties

The mechanical properties of a material are those properties that involve a reaction to an applied load. The mechanical properties of metals determine the range of usefulness of a material and establish the service life that can be expected. Mechanical properties are also used to…
27 November 2021


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Forging

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. Forging is often classified according to the temperature: “cold”, “warm”, or “hot” forging.  Forged parts can range in weight from less than a kilogram to 580 metric tons. Forged parts usually…
12 November 2021


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Hardness Test- types

Rockwell Superficial Hardness Test: The Rockwell Superficial Hardness Tester is used to test thin materials, lightly carburized steel surfaces, or parts that might bend or crush under the conditions of the regular test. This tester uses the same indenters as the standard Rockwell tester but…
Hardness testing machine
19 October 2021


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Hardness Testing

 Hardness Testing: Hardness is the resistance of a material to localized deformation. The term can apply to deformation from indentation, scratching, cutting or bending. In metals, ceramics and most polymers, the deformation considered is plastic deformation of the surface. For elastomers and some polymers, hardness is…
TOFD
30 September 2021


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NDT – Few Other Methods

Here are some rarely used  NDT – Few Other Methods 1.   Eddy Current Testing – ET: Eddy-current inspection uses electromagnetic induction to detect flaws in conductive materials. A circular coil carrying current is placed in proximity to the test specimen (electrically conductive). The alternating current in…
Welding procedure specification
17 September 2021


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Recommendations for Welding

We would see about Recommendations for Welding of Structural Steel as per AWS D1.1 , 2020 revision Groove Weld: (Clause 4.4.1) Weld Length : shall be the width of the parts joined , perpendicular to the direction of compressive or tensile stress, Weld Size:  Thickness of thinner…
Pipe welding-AQC
1 September 2021


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Welding Standards-Positions for Welding Pipe

Positions for Welding Pipe For welding pipe in shops, power plants, oil refineries, and chemical plants for crude oil, gasoline, and natural gas, the same basic welding positions described previously are used. Flat Butt Weld Pipe Position…
Welding standards
21 August 2021


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Weld Position- Fillet Welds

Fillet Weld Positions The advantage of the fillet-welded joint is that it’s unnecessary to prepare the edges of the plates or sheets for welding. Double fillet-welded joints are an improvement over single-fillet joints because they can withstand loads from more than one direction. Three of the…
welding symbols
14 August 2021


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STANDARDS FOR WELDING POSITIONS

Standards for Welding Positions: It is very important for the Weld Inspector to know the position, or location of a joint relative to the horizon, because it may determine what welding process, methods, and techniques can be used. Welding is usually easiest when the welder can…