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WELDING PROCESSES
The welding processes are not the scope of this manual, specific for welding inspections. However, only for refreshing, the most common arc welding processes used in heavy and medium carbon and alloy steel manufacturing are: SMAW: Shielded Metal Arc Welding – stick welding electrode; GMAW: Gas…
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Fillet Weld Sizes as per AWS D1.1 & AWS D1.2
Fillet Weld Sizes as per AWS D1.1 & AWS D1.2 This blog here answers your questions about: What is the tolerance for Fillet weld sizes as per AWS D1.1 ? What is the weld size tolerance? What is the required fillet weld size for structures…
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Fillet Weld Types
Fillet Weld Types: The single-fillet-welded T-joints are indicated from both the arrow side and the other side. The symbol for a double fillet-welded T-joint is also Note that the assembly of two T-joints welded pieces involves four fillet welds represented by two double-fillet-weld symbols.
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Standards and Specifications for welding
WELDING INSPECTOR KNOWLEDGES: The Welding Inspector must be a high skilled technician or engineer with a good knowledge of general industry manufacture, materials, quality systems, inspection procedures and Standards and Specifications for welding as: Standard organizations as ASTM, SAE, AISI, AWS, ASME and other institutions; …
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WELDING ELECTRODES AND PREHEAT REQUIREMENTS
The procedure requirements for welding electrodes and preheating temperatures are as follows: Welding must be done with the same process (SMAW or FCAW) used for qualification If the operator has qualified on any of the steel permitted (ASTM A36 and A588), that same operator…
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Mechanical Properties
The mechanical properties of a material are those properties that involve a reaction to an applied load. The mechanical properties of metals determine the range of usefulness of a material and establish the service life that can be expected. Mechanical properties are also used to…
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Forging
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. Forging is often classified according to the temperature: “cold”, “warm”, or “hot” forging. Forged parts can range in weight from less than a kilogram to 580 metric tons. Forged parts usually…
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Hardness Test- types
Rockwell Superficial Hardness Test: The Rockwell Superficial Hardness Tester is used to test thin materials, lightly carburized steel surfaces, or parts that might bend or crush under the conditions of the regular test. This tester uses the same indenters as the standard Rockwell tester but…
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